Product Responsibility

Over the years, we have been reporting on major raw materials and associated materials which are bulk in consumption for the business. Sesa Goa’s principal products - iron ore, pig iron and metallurgical coke - are either basic raw materials or intermediates for the manufacture of other products and are 100 percent recyclable or usable, although our Company does not have any process which can reuse industrial waste as raw material. These products do not exist in their normal state, because they become part of other products. As such, it is difficult to keep track of the life cycle of these products. Hence, the Company does not monitor the direct environmental impact of its products. The nature of the Company’s activities does not require the use of packaging materials for any of its products.

 

The Test Certificates given to our customers comprise information on physical dimensions and chemical compositions of the products being sold to them. All the products of the Company are either raw materials or intermediates. As such there is no health impact of the products. However, lifecycle assessment (LCA) of the products will be initiated during 2011- 12. Based on the outcome of the assessment, the Company will embark on a materials stewardship programmeme to improve the processes and products. The Company adheres to all the laws applicable for all its exported goods while catering to our overseas customer base. Our products do not require advertising on the scale required by other consumer goods as we do not manufacture products that would require such levels of marketing or advertising exposure.

 

During the reporting year, the Company was not subjected to any legal actions for anti-competitive behaviour, anti-trust, and monopoly practices. There have been no instances of non-compliance with the laws related to the use of the Company’s products and services and there were no monetary or any other penalties levied upon us during the reporting period.

 

The major materials used in the process of mining are:

• Lubricants for HEMM operations

• Steel for structural fabrication

• Paint

• Explosives for breaking hard strata

 

Steel and paint are used in the ship-building unit and the support services of the mining division. At Sesa Industries, the major raw materials used are iron ore, met coke and fluxes. Iron ore is supplied partly from the mining division; the balance is purchased from the open market. Coke is supplied by the met coke division of the Company. Fluxes are purchased from outside sources. The Company makes continuous efforts to bring down specific coke consumption.

 

During the reporting period, raw material, fluxes and coke consumption decreased due to the installation and effective use of hot blast stoves, due to the reduction in the quantity of pig iron production. The major raw material in coke-making is low ash coal, which is imported.

 

Material Consumption
PID
Materials - MT / Year 2008-09 2009-10 2010-11
Coke 134246 173896.75 172382.38
Iron ore+Pellets 330422 421983 418520.24
Limestone 26734 33106.18 33545.31
Dolomite 18293 24525.27 24662.73
Fe.Mn. 60 272.11 599.66875
Production MT 216710 279550.43 276258.7
Coke rate 0.619 0.622 0.624
       
Sp. consumption (per Ton) 2008-09 2009-10 2010-11
Coke 0.62 0.62 0.62
Iron ore+Pellets 1.52 1.51 1.51
Limestone 0.12 0.12 0.12
Dolomite 0.084 0.088 0.089
Fe.Mn. 0.000277 0.000973 0.002171
       
MCD
Materials - MT / Year 2008-09 2009-10 2010-11
Coal 291048 338351.5 339682.896
Coke breeze 5598 9703.792 8055.993
Fuel used in oven +CGDP(KL) 0 0 0
Coal Tar Pitch in MT 56 0 0
Production MT 214885 251325.72 260995.29
Sp. consumption (per Ton) 2008-09 2009-10 2010-11
Coal 1.35 1.35 1.30
Coke breeze 0.026051 0.038610 0.030866
Fuel (KL) 0 0 0
Coal Tar Pitch in MT 0 0 0
       
Mining
Materials - MT / Year 2008-09 2009-10 2010-11
Steel - MT 2421 1236 3829
Explosives - MT 280 202 171
Lubricants - MT 1688 1879 400
Paint (Mining + SBD)- MT 50.27 52.62 68
Production MT 14033080 16641544 16431625.63
Sp. consumption (per Ton) 2008-09 2009-10 2010-11
Steel MT/Ton 0.00172 0.000074 0.000233
Explosives - MT/Ton 0.000020 0.000012 0.000010
Lubricants - MT/Ton 0.000120 0.000113 0.000024
Paint - MT/Ton 0.0000036 0.0000032 0.0000041
       
SMCL, SRL Mining
Materials - MT / Year 2008-09 2009-10 2010-11
Steel - MT - - 2098
Explosives - MT - - 24
Lubricants - MT - - 183
Paint - MT - - 11.15
Production MT - - 4650346
Sp. consumption (per Ton) 2008-09 2009-10 2010-11
Steel MT/Ton - - 0.000451
Explosives - MT/Ton - - 0.000005
Lubricants - MT/Ton - - 0.000039
Paint - MT/Ton - - 0.0000024

Note: Data available only for reporting period, since SMCL, SRL (erstwhile VS Dempo Limited) got integrated in 2010-2011.